How to Replace Garage Door Torsion Springs. Introduction. Getting Started: Safety First! Gather Tools. Measure Old & New Springs. Mark Torsion Shaft. Unwind Old Springs. Loosen Torsion Hardware. Replace Springs. Reinstall Torsion Hardware. Wind New Springs. Check & Lube Garage Door. Reconnect Opener. Introduction. How To Replace Garage Door Torsion Springs. Find programming instructions for all of your genie garage door opener accessories. Set the bottom piece of the new garage door in place to make sure it conforms to the concrete floor. Check it with a level and add shims until it is level. Use a compass to make sure it is the right distance between the. Some flooring tiles can be a hassle to get installed, but not Swisstrax! Learn how easy our garage tile installation is! Do it yourself home improvement and diy repair at Doityourself.com. Includes home improvement projects, home repair, kitchen remodeling, plumbing, electrical, painting, real estate, and decorating. The following instructions for replacing garage door springs are for do-it-yourself homeowners and for maintenance repair men who service their smaller commercial or industrial sectional overhead doors. These directions are. Garage door insulation kit professional grade, top of the line. You can get up to a $500 credit from the government just for insulating your garage. This kit has everything you need to insulate your garage door.The following instructions for replacing garage door springs are for do- it- yourself homeowners and for maintenance repair men who service their smaller commercial or industrial sectional overhead doors. These directions are designed for torsion springs mounted to both sides of an anchor bracket above the middle of the garage door as pictured above. Instructions for replacing a single torsion spring, for replacing garage door extension springs, and for replacing Wayne Dalton Torquemaster springs are linked to our DIY Instructions page above. You'll also find a link for any other garage door parts you may need while repairing your door. Your cable drums and cables should look similar to those in the picture below. The next part beyond the end of the spring assembly is the cable drum. The drum is cast aluminum alloy 4. Just beyond the cable drum is the end bearing plate. The cable unwraps off the back of the drum between the drum and the garage wall or jamb and travels down alongside the door, inside the track brackets and behind the roller stems as shown. If your garage spring assembly is different from this, parts of these instructions may be helpful, but other parts may give dangerous, inaccurate directions which could cost you a lot of time and money should you attempt to replace the springs using standard instructions. For example, low headroom garage doors often have cable drums on the outside of the end plate and the torsion springs usually wind down rather than up. They normally have left wind springs mounted on the left side of the spring anchor bracket and right wind springs mounted on the right side of the bracket. The first part on the shaft beyond each torsion spring is the end bearing plate. Just beyond the end bearing plate is the cable drum. On these the cable often runs on the front of the cable drum. The bottom of the cable is attached to a bracket that wraps around the front of and outside the vertical track. Another example is the Ideal or Clopay EZ- Set Torsion Spring System for garage doors. These are distributed at Home Depot and Menards home centers. While the manufacturer has made great strides in developing a safe design for do- it- yourselfers to install their torsion springs, replacing these parts can be very difficult. On our EZ- Set Torsion Springs page you will find several options for replacing these springs. We also have step by step instructions for EZ- Set Torsion Spring Replacement. In addition, one of our customers has provided excellent EZ- Set Torsion System instructions for removing the spring without wrecking the winding unit that secures the stationary cone. Instead of a spanner tool, you may prefer to use a pipe wrench or large channel locks to hook the end of the spring and remove it from the cones in the last step. Pictured above is an EZ Set system with oil tempered springs. Many of the newer doors have galvanized garage door springs. Older Crawford torsion springs are different and the counterbalance hardware is unique. A special Crawford Torsion Spring Conversion page has been provided to use in conjunction with this page. If one of your door springs just broke and you are looking for instructions to decide if you can change the spring or springs safely and correctly, this page should help. DO NOT OPEN AND CLOSE YOUR GARAGE DOOR. Wooden garage doors are heavy and will probably damage or ruin the opener. The tops of steel doors often bend when operated with broken springs. For a scholarly introduction to torsion springs and for more information on how to install them I recommend you visit Richard Kinch's page, . Measuring springs can be difficult; most individuals, even garage door technicians, sometimes have difficulty measuring torsion springs. Ordering incorrect springs wastes time and money. If you are not sure if your door had the correct springs, we recommend that you weigh your door using an analog scale. From my own field experience I would estimate that at least 1. In addition to this, most manufacturers spring their doors using a 2. We like to improve the garage door balance. A third option is to determine the door size and model number. After you gather the necessary information you can order garage door springs. Back to Top. 2. Getting Started: Safety First! Before getting started on the replacement, it is essential that we begin these instructions with our sternest warning. CAUTION! Replacing garage door torsion springs is dangerous because the springs are under tension. If you do not use the right tools and follow safe procedures, you could lose hands, limbs or even your life. You could also damage property. We want your business, but not at the expense of your well being. Doing the job right is your responsibility. If you have any doubts about your ability to safely change your springs, we recommend you hire a professional to repair your garage door. In spite of my high mechanical aptitude, even after 1. I lost the end of my left index finger. A few years later I had five stitches in my right thumb, and a year later five stitches in my left thumb. In 2. 00. 4 emergency room staffs dug steel out of my eye and sewed up my ring finger with eight stitches. The best I can do is help you minimize the risk of injury; that's all I can do for myself. I am not so naive as to think that I have made my last trip to the emergency room. Repairing garage doors, particularly replacing torsion springs, is dangerous work, whether you are a do- it- yourself homeowner or an experienced technician. It is impossible to cover every dangerous situation you may encounter. The directions below hopefully will help guide you in safely replacing your springs, but there are no guarantees. Pay special attention to the warnings that appear in red. Due to dangerous steps below that can result in bodily injury, we recommend that you carefully study all the instructions below before beginning your work. First, assume that the springs are going to break as you unwind or wind them. To avoid injury, clutch the bars firmly on the ends furthest away from the cones and stand securely on a sturdy ladder, not on chairs or cans turned upside down. Keep clothes and body parts away from the springs. Wear safety glasses. Second, assume that the cone will slip or explode as you unwind and wind the spring. Keep your hands away from the cones so that if and when the winding bar slips out of the cone and your hand jerks up, the cone doesn't rip your flesh or wrap your clothes and body parts into the spring. Beware of older winding cones. These older Crawford and Mc. Kee torsion spring cones were made for 5/8. Sometimes, however, the holes are too small for 5/8. Whatever you do, don't use a 1/2. I recently had a Mc. Kee spring let loose after winding because I used a 1/2. Just before it let loose I was telling myself, . The only safe way to replace these older springs is to make a winding bar for each hole of each cone. The same is true of Older Overhead, Bar. Col and Raynor torsion springs that have winding cones with inconsistent hole sizes. Bars in newer cones move less than 1 1/2. I've had many of the older cones spin loose from my bars, the last one generating an $1. If your cones are like any of these, or if they have more than 2. Some older openers are hardwired and you will need to remove a fuse or flip the circuit breaker. Disengage the opener from the door. Some garage door openers have a neutral position for the trolley disconnect. On older openers you may need to remove the L- shaped drawbar arm. We do not recommend replacing torsion springs with the garage door open. Opening a door, and failure to keep it securely open, can damage the door or cause serious injury. Stretching the springs the width of eight or nine coils is difficult, and leveling the garage door can also be challenging. Back to Top. 3. Gather Tools. Back to Top. 4. Measure Old & New Springs. How To Measure Your Garage Door Torsion Springs Video. Back to Top. 5. Mark Torsion Shaft. Back to Top. 6. Unwind Old Springs. It is time now to unwind the old spring that is not broken. A few warnings are in order. NEVER, NEVER, NEVER touch a set screw without first inserting a properly fitting bar into the winding cone! Also, do not use box or socket wrenches for the set screws. If the cone slips, the wrench could break your hand in 1. It's my guess that this is the number one cause of trips to the emergency room for inexperienced homeowners fixing or replacing their springs. The second cause of trips to the emergency room is probably the use of screw drivers. NEVER, NEVER, NEVER wind or unwind torsion springs with screwdrivers. To safely replace torsion springs, use winding bars that are at least 1. The edges should be sharp, cut at 9. Test the fit of the bar in the cone before loosening a set screw. Insert one end of your winding bar into one of the holes of the winding cone. Pull down on the bar slightly to make sure the set screws are tight. Position your ruler between the bar and the garage door. Move the bottom of the bar from side to side and measure the play. It should be less than an inch and a half. We recommend that you mark your winding bars with tape. First, insert the bar into the winding cone and tape the bar as pictured. Taping the ends of both winding bars as pictured will let you clearly see just how far your bars are penetrating the holes in the winding cones as you unwind the old springs and rewind the new ones. It's now time to unwind the spring. Firmly position yourself on a steady ladder beside the garage door. Next, insert the bar into one of the holes of the winding cone. Make sure it goes all the way in. It should click when your bar hits the core.
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